Custom 5 Panel Hats

Consolidated Ink specializes in crafting stunning 5-panel hats with exceptional detail, made possible by the combination of high-quality materials and cutting edge embroidery techniques.

We go to great lengths to guarantee that every hat is perfectly customized just for you – from beginning design phase all the way through quality inspection. And above all else, we want each product delivered to meet your expectations!

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Trusted by 1150+ Brands Globally

Choose from the Most Popular Custom 5 Panel Hats Styles

Popular Styles

When it comes to dad hats there are many different options and styles when considering how to add custom embroidery. Most are made out of 100% cotton twill but certain treatments can add a further soft and vintage style.

Richardson PCT 932

SHAPE 5 Panel Unstructured
FABRIC Nylon Blend/Polyester Mesh
FIT & SIZE OSFM (7 – 7 3/4)
Adjustable Hook-&-Loop Backstrap

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Richardson MACLEAY 217

SHAPE 5 Panel Structured
DECORATION: Woven Label Applique
FIT & SIZE Y (6 3/8 – 6 5/8)
FIT & SIZE Y OSFM (7 – 7 3/4)

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Richardson 255

SHAPE Structured Pinch
FABRIC Cotton Twill
60% Polyester, 40% Cotton
Size: Adjustable Y (6 3/8 – 6 5/8)

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6502 YP CLASSICS®

YP CLASSICS® UNSTRUCTURED
5- PANEL SNAPBACK CAP
60% Cotton / 40% Polyester
Size: OSFA (6 5/8″ – 7 5/8″)

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7005 YP CLASSICS® JOCKEY CAP

Fabric: 100% Cotton
Closure: Black clip closure
Size: OSFA (6 5/8″ – 7 5/8″)
Low Profile

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Looking for something unique? Our team can source any style or brand to match your exact vision.

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Custom Dad Custom 5 Panel Hats We Created

Popular Styles

Consolidated Ink offers a wide range of high-quality 5 Panel hats. Perfectly designed for comfort and style, they’re ideal for showcasing your logo.

Decoration Methods for Your Custom Hat

Decorations

Explore our range of decoration methods, including custom patches, embroidery, and printing options designed to suit every style and application.

Custom Patches

From classic embroidered patches to modern PVC and leather, we offer options that bring your brand to life with precision and style.

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Custom Embroidery

From clean logo stitching to detailed threadwork, we deliver finishes that elevate your brand with precision and durability.

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Custom Printing

From bold graphics to detailed prints, we deliver results that bring your brand to life with clarity  and consistency.

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Premium Hat Brands We Source

We partner with leading hat manufacturers to ensure every custom order feels retail-ready. Whether you prefer the timeless shape of a Richardson 112, the streetwear edge of New Era, or the reliable quality of Yupoong, we’ve got your favorite brands covered.

Richardson

Known for its legendary Richardson 112 trucker, it’s perfect.

New Era

The choice of pro sports teams and street-Wear brands worldwide.

Flexfit

A top pick for branded merchandise, athletic teams, and lifestyle labels

Yupoong

Yupoong and YP Classics combine retail-level craftsmanship.

Decky

Affordable, reliable, and versatile. Decky offers one of the largest blank hat selections for bulk orders, giveaways, retail shops, and fast-turnaround merchandising projects.

Otto Caps

A longtime industry staple, Otto produces consistent, high-quality blanks in every style — from foam truckers to structured snapbacks — ideal for embroidery and woven labels.

Fahrenheit

Rugged, outdoor-inspired headwear, Fahrenheit hats handle detailed embroidery and leather patches well. Ideal for custom-branded tactical, outdoor, and lifestyle gear.

AS Colour

Modern, minimalist, and retail-ready. AS Colour hats offer premium structure and a clean profile — perfect for lifestyle brands, fashion labels, and premium merch collections.

Outdoor Cap

A leading name in performance and outdoor-ready hats. Known for crisp lines and durable construction, Outdoor Cap styles are perfect for bold embroidery or PVC patches.

Legacy

Retro-inspired 5-panel and unstructured silhouettes with a lived-in, surf-and-skate vibe. Legacy hats appeal to lifestyle brands looking for a relaxed fit with classic rope and vintage accents.

Imperial

Lightweight, premium, and built for comfort. Imperial hats offer a soft crown and easy fit right out of the box — great for subtle logo embroidery and high-end merch lines.

47 Brand

Lightweight, premium, and built for comfort. Imperial hats offer a soft crown and easy fit right out of the box — great for subtle logo embroidery and high-end merch lines.

Ready to Create Something Custom?

Tell us about your next project — whether it’s custom hats, patches, or branded merch, we’ll help you bring it to life with expert design and production.

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From Production to Perfect Delivery

Our Simple Process

Our streamlined 5-step process makes it easy to go from idea
to finished product without the usual hassle.

Choose Style

Pick your hat and  decoration method.

Send Artwork

Send us your
 logo or design.

Get A Free Quote

Receive pricing
& mockup.

Approve Sample

Confirm your
final design.

Delivery

We Produce and ship your order.

Frequently Asked Questions

Everything you need to know about the product and billing.

Is there a free trial available?
Yes, you can try us for free for 30 days. If you want, we’ll provide you with a free, personalized 30-minute onboarding call to get you up and running as soon as possible.
Is there a free trial available?
Yes, you can try us for free for 30 days. If you want, we’ll provide you with a free, personalized 30-minute onboarding call to get you up and running as soon as possible.
Is there a free trial available?
Yes, you can try us for free for 30 days. If you want, we’ll provide you with a free, personalized 30-minute onboarding call to get you up and running as soon as possible.
Is there a free trial available?
Yes, you can try us for free for 30 days. If you want, we’ll provide you with a free, personalized 30-minute onboarding call to get you up and running as soon as possible.
Is there a free trial available?
Yes, you can try us for free for 30 days. If you want, we’ll provide you with a free, personalized 30-minute onboarding call to get you up and running as soon as possible.

Is there a free trial available?
Yes, you can try us for free for 30 days. If you want, we’ll provide you with a free, personalized 30-minute onboarding call to get you up and running as soon as possible.
Is there a free trial available?
Yes, you can try us for free for 30 days. If you want, we’ll provide you with a free, personalized 30-minute onboarding call to get you up and running as soon as possible.
Is there a free trial available?
Yes, you can try us for free for 30 days. If you want, we’ll provide you with a free, personalized 30-minute onboarding call to get you up and running as soon as possible.
Is there a free trial available?
Yes, you can try us for free for 30 days. If you want, we’ll provide you with a free, personalized 30-minute onboarding call to get you up and running as soon as possible.
Is there a free trial available?
Yes, you can try us for free for 30 days. If you want, we’ll provide you with a free, personalized 30-minute onboarding call to get you up and running as soon as possible.

Built on Trust, Quality, and Speed

Why Choose Consolidated ink

We deliver retail-quality custom products with precise embroidery, structured fits, and reliable production.

Low Minimum Orders

Order as low as 24 hats per design. Perfect for small teams or test runs.

Free Design Support

Send a logo or idea, we refine, digitize, and mock it up at no cost.

Fast Turnaround

Most orders are shipped within 2–3 weeks, with rush options available.

Discounts on Bulk Orders

Tiered discounts that make larger orders more cost-effective.

Retail-Grade Quality

Premium brands, finished with high-quality embroidery, patches, and prints.

Satisfaction Guaranteed

If something’s off, we fix it.
Simple as that.