Custom Embroidered Patches

We love custom embroidered patches because you get the high quality feel of direct embroidery on an emblem that can applied onto many different types of apparel.

Custom patches are a cool way to set your business or brand apart from the competition by giving your logo a custom feel with high quality polyester stitching. There are two types of custom embroidered patch: Emblem (with merrow border) or appliqué (custom shape / thin stitch border).

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Custom Embroidered Patches Shapes

Patch Shapes

Embroidered patches can be made in custom shapes and sizes, usually based on your logo and intended use. For hats, keep in mind that most crowns only fit designs around 2"–2.25" tall, with space needed above and below for proper sewing.

Shield

Flat-brim classics with adjustable backs and a bold, structured look — perfect for detailed embroidery or leather patches.

Circular

Unstructured cotton caps that deliver a relaxed fit and vintage vibe. Great for small embroidered logos or woven labels.

Rectangle

A breathable mesh-back favorite for outdoor brands and breweries. Works well with woven or embroidered patches.

Narrow rectangle

Timeless six-panel shape with a curved brim — a premium go-to style for teams, events, companies, and everyday branded wear.

Looking for something unique? Our team can source any style or brand to match your exact vision.

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Embroidered Patches Backing Options

Hat Styles

Heat seal backing option is great if you want to apply your custom emblem by yourself. We recommend using an industrial heat press if you want it to really adhere to the garment properly but if you are someone who likes to do things yourself that you can try using an iron on patches.

Iron-on Backing

Heat-activated glue attached to the backside of the patches. A simple and easy way to attach patches to clothing and hats.

3M Adhesive Backing

This is a simple sticker for the backside of your patch. A great way to keep the patch in place while sewing onto patch hats.

Hook-and-Loop Backing

Rough and soft side patch backing commonly used with military and airsoft communities. Used to interchange different patches on vests or backpacks.

Embroidery Border Options

Hat Styles

We take pride in what we do, creating quality pieces for businesses, organizations, and causes of all kinds. We remember what it’s like to be a customer, and understand your time and your money is valuable.

Merrow Border

Thicker stitched-on border. A merrowed edge can be used with standard shapes like squares, rectangles, and circles.

Heat Cut Border

This is an embroidered border with heat-sealed edges to clean up any loose thread. Popular with a more complex shape patch.

Laser-cut Border

A no border option, the laser-cut edge is perfect for extremely detailed shapes and looks fantastic with hook and loop backing.

Custom Embriodered Patches We Created

Popular Styles

Explore our custom embroidered patches, crafted with precision stitching and designed to bring depth, texture, and character to every piece.

Ready to Create Something Custom?

Tell us about your next project — whether it’s custom hats, patches, or branded merch, we’ll help you bring it to life with expert design and production.

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From Production to Perfect Delivery

Our Simple Process

Our streamlined 5-step process makes it easy to go from idea
to finished product without the usual hassle.

Choose Style

Pick your hat and  decoration method.

Send Artwork

Send us your
 logo or design.

Get A Free Quote

Receive pricing
& mockup.

Approve Sample

Confirm your
final design.

Delivery

We Produce and ship your order.

Frequently Asked Questions

Everything you need to know about the product and billing.

Is there a free trial available?
Yes, you can try us for free for 30 days. If you want, we’ll provide you with a free, personalized 30-minute onboarding call to get you up and running as soon as possible.
Is there a free trial available?
Yes, you can try us for free for 30 days. If you want, we’ll provide you with a free, personalized 30-minute onboarding call to get you up and running as soon as possible.
Is there a free trial available?
Yes, you can try us for free for 30 days. If you want, we’ll provide you with a free, personalized 30-minute onboarding call to get you up and running as soon as possible.
Is there a free trial available?
Yes, you can try us for free for 30 days. If you want, we’ll provide you with a free, personalized 30-minute onboarding call to get you up and running as soon as possible.
Is there a free trial available?
Yes, you can try us for free for 30 days. If you want, we’ll provide you with a free, personalized 30-minute onboarding call to get you up and running as soon as possible.

Is there a free trial available?
Yes, you can try us for free for 30 days. If you want, we’ll provide you with a free, personalized 30-minute onboarding call to get you up and running as soon as possible.
Is there a free trial available?
Yes, you can try us for free for 30 days. If you want, we’ll provide you with a free, personalized 30-minute onboarding call to get you up and running as soon as possible.
Is there a free trial available?
Yes, you can try us for free for 30 days. If you want, we’ll provide you with a free, personalized 30-minute onboarding call to get you up and running as soon as possible.
Is there a free trial available?
Yes, you can try us for free for 30 days. If you want, we’ll provide you with a free, personalized 30-minute onboarding call to get you up and running as soon as possible.
Is there a free trial available?
Yes, you can try us for free for 30 days. If you want, we’ll provide you with a free, personalized 30-minute onboarding call to get you up and running as soon as possible.

Built on Trust, Quality, and Speed

Why Choose Consolidated ink

We deliver retail-quality custom products with precise embroidery, structured fits, and reliable production.

Low Minimum Orders

Order as low as 24 hats per design. Perfect for small teams or test runs.

Free Design Support

Send a logo or idea, we refine, digitize, and mock it up at no cost.

Fast Turnaround

Most orders are shipped within 2–3 weeks, with rush options available.

Discounts on Bulk Orders

Tiered discounts that make larger orders more cost-effective.

Retail-Grade Quality

Premium brands, finished with high-quality embroidery, patches, and prints.

Satisfaction Guaranteed

If something’s off, we fix it.
Simple as that.